var captions=new Array(); captions[0] = "1. Here is \"Belly Dancing\"; I created her in plastilina clay. Many materials can be molded: Wood, wet clay, metal, plastic, glass."; captions[1] = "2. Here they are cutting a clay figure apart to prepare it for making multiple molds. This is my piece \"Connections\"."; captions[2] = "3. Another type of plastilina clay is used to support one half of the piece for the mold process."; captions[3] = "4. Silicone mold material is painted on in layers to make a flexible mold of one half of a piece (not mine)."; captions[4] = "5. A layer of plaster over the silicone forms a \"mother mold\" to support the flexible silicone."; captions[5] = "6. This process is repeated for the other half of the mold. Then the two part mold is filled with hot wax."; captions[6] = "7. After a one quarter inch thickness of wax has hardened, the liquid wax is poured out of the mold."; captions[7] = "8. This is a hollow sculpture now formed in wax. This is a wax of my piece \"Belly Dancing\"."; captions[8] = "9. Any flaws, such as air bubbles, can now be corrected in the wax to make the sculpt perfect. The ladies at the foundry clean up the parting lines in the wax before giving it to me to make final adjustments."; captions[9] = "10. Here a pouring cup, (top) and sprues (channels) to carry the hot metal, (left side) are added to the wax sculpture."; captions[10] = "11. Frequent dips in the slurry pot create a multiple coating ceramic shell. This process is called the \"investment\". The mold material is now both inside and outside the sculpture."; captions[11] = "12. Sculptures being \"invested\" are hung up to dry. This shell forms the final mold for casting and can withstand the heat of the molten metal."; captions[12] = "13. After the burnout, (wax is melted out of the investment), the ceramic mold is warmed in an oven to prevent the molten bronze from cracking the mold."; captions[13] = "14. Molten bronze is poured from the furnace into the crucible as two men in asbestos suits steady the flow."; captions[14] = "15. The ceramic mold is placed into sand and the molten bronze is poured into each pour cup."; captions[15] = "16. The raw bronze is freed from its investment and looks like this after all the parts from several molds are reassembled."; captions[16] = "17. A sculpture is chased (welded and polished) to clean up any minor imperfections and in this case to weld in place the parts that were cast individually."; captions[17] = "18. Part of the preparation of the raw bronze is to smooth out the welds that have been made. It is then prepared for the sandblaster."; captions[18] = "19. A sculpture is placed in the sand blaster to prepare the surface for application of a patina. This slightly pits the surface and removes any hand oils."; captions[19] = "20. A sculpture is being heated in preparation for the application of a patina (chemicals applied hot or cold that change the color of the bronze)."; captions[20] = "21. A slab of onyx designed for each separate piece of sculpture is marked from a pattern and is ready to be cut and polished for the base."; captions[21] = "22. Holes are drilled in the bottom of a sculpture for the bolts to fasten it to the base."; captions[22] = "23. Holes to receive the bolts are drilled into the base with a drill press."; captions[23] = "24. A completed \"Belly Dancing\" with patina applied and mounted on a base, in this case onyx.\n\n\tThe End"; var foundryImages=new Array(captions.length); for(var i=0;i=foundryImages.length){ this.selectedIndex=0; } this.getSlideAt(this.selectedIndex); } function foundrypage_prevSlide(){ this.selectedIndex--; if(this.selectedIndex<0){ this.selectedIndex=captions.length-1; } this.getSlideAt(this.selectedIndex); } function foundrypage_update(){ this.getSlideAt(0); } var foundrySelector=new ButtonGroup("foundrySelector"); foundrySelector.addButton("<< prev"); foundrySelector.addButton("reset"); foundrySelector.addButton("next >>"); foundrySelector.addActionListener("foundrySelector"); foundrySelector.addActionListener("foundryPage"); foundrySelector.addChangeListener("foundrySelector"); foundrySelector.selectedIndex=0; foundrySelector.buttonTopPadding=0; foundrySelector.buttonSpacing=2; foundrySelector.buttonSelectedColor="white"; foundrySelector.buttonSelectedBackgroundColor=DARK_COLOR; foundrySelector.buttonSelectedBorderColor=DARK_COLOR; foundrySelector.buttonColor=LIGHT_COLOR; foundrySelector.buttonBorderColor=LIGHT_COLOR; foundrySelector.buttonFontSize=9; foundrySelector.buttonFontWeight="bold"; foundrySelector.buttonHighlightBackgroundColor=LIGHT_COLOR; foundrySelector.buttonHighlightColor="white"; foundrySelector.buttonHighlightBorderColor=LIGHT_COLOR; foundrySelector.createButtonsHtml(); nch="

A Tour of the Foundry

Some customers "+ "have asked if after I create the figures in clay I somehow pour bronze over them. Othe"+ "rs think that something in the clay turns into bronze when I put it in the oven or when"+ " it dries. So I created this special Tour of a Foundry for those visitor's who are not "+ "familiar with the foundry process.

"; cch=""+ "
"+ ""+ ""+ "
"+ "

"+foundrySelector.getHtml()+"

"; container=new Container(); container.paintLayout(PAINT_LAYOUT); container.setSpacing(CONTAINER_SPACING); container.setNorthComponent(nch,"top","center"); container.setCenterComponent(cch,"top","center"); var foundryPage=new Page("Foundry"); foundryPage.paintLayout(PAINT_LAYOUT); foundryPage.hasGoBack=true; foundryPage.createPageHtml(container); foundryPage.actionPerformed=foundrypage_actionPerformed; foundryPage.getSlideAt=foundrypage_getSlideAt; foundryPage.nextSlide=foundrypage_nextSlide; foundryPage.prevSlide=foundrypage_prevSlide; foundryPage.selectedIndex=0; foundryPage.update=foundrypage_update;